Stainless Steel Coil Cut to Length Machine Line

Stainless Steel Coil Cut to Length Machine Line


Stainless Steel Coil Minimize to Size Device Line

I.CZPT parameters and configuration instructions
1. CZPT parameters

Applicable content: chilly rolled strip, galvanized sheet, stainless metal
Material quality: common metal coil
The power of the material   бb≤345 N/mm2,бs≤490 N/mm2
Substance thickness: .three ~ 1.2 mm
Substance width: 500 ~ 1500mm
Coil diameter: diameter 480–610mm
Coil diameter: ≤ф1500mm
Coil excess weight:         ≤10T

2. Item parameters

Shearing accuracy:    ≤±0.5 mm/2000mm
Leveling accuracy    ≤±0.5mm/m2
Pile size:          1000-5000mm
Diagonal :           ≤±0.5 mm/2000mm
Shear size:        1000-5000mm

three. other parameters

electricity source: 380V/50Hz/3Ph
optimum feeding velocity: 60 m/min
cutting frequency: twenty-thirty Zhang /min (with 2000mm prolonged sheet count)
creation line addresses an spot of about 23m * width 4.5m

II. Unit composition
The unit configuration is primarily composed

hydraulic feeding trolley
Cantilever uncoiling device
13 roll leveling machine
Storage buffer pit (user’s possess)
Rectifying gadget
The roller servo feeding device
The new electric powered shears
Conveyer belt
Pneumatic feeding stacking system
Servo electrical handle system  
CZPT program
pneumatic program (gas source user owned)

III. Machine composition details:
1. CZPT feeding trolley
Utilized to spot materials roll. The roll put on sleeve positioning in stand.

1.1 technical parameters:

CZPT capability:      10 tons
Motion velocity: 7 m/min
Cell motor electrical power: one.5 KW
Functioning stress: lifting cylinder is 12Mpa

one.2 Components: the feeding trolley is composed of the walking chassis and the V type lifting body.

CZPT lifting mechanism
Motor push technique with a speed reducer
Xihu (West Lake) Dis. rail
V variety help system

one.three qualities: the substance trolley for feeding. It sat on the two steel rails, by the motor by way of a speed reducer and a chain transmission, driving wheel shaft carrying a roll of materials to the axial direction of movement of cantilever unwinding feeding, entered into the main place of the shaft, the trolley for supporting the table leading is composed of a cylinder driving the materials roll centre of the inner hole of the line rose to unwinding motion axis position, trolley down and from core shaft of at exit to the up coming charging situation.

2. The cantilever enlargement uncoiler: coiling stress in uncoiler reel.
two.1 CZPT parameter:

CZPT capability: 10 tons ten tons
The main shaft up shrinking: 50 mm (Φ480~Φ610mm)
Primary motor electrical power: two.two kw
Cylinder doing work pressure: about 12MPa.

two.2 Material stand equipment consists of a core shaft, a base and a transmission system

the core shaft and its framework
motor push program
clutch unit
auxiliary help

2.3 Performance: the core shaft is composed of a supporting shaft, a wedge sliding seat and four arched plates which are linked with the rotating cylinder. The drive shaft rotates in reverse direction, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In buy to boost the rigidity of the core shaft, the uncoiler is geared up with auxiliary help the auxiliary help is pushed by hydraulic cylinder.
The main shaft plate can be put in to satisfy diverse needs of coil diameter measurement

three Roller leveling equipment:
three.1 technical parameters:

The amount of flat rollers: thirteen (such as a pair of rollers)
Leveling roller diameter: eighty five mm
Leveling roll width: 1500 mm
Leveling roller content: 45#
Leveling roller hardness: more than HRC50 – 55 (grinding chrome plated) 
Major motor electrical power: 7.5kw

three.2 Component:

AC motor,reducer

three.3 Efficiency: This equipment is composed of 1 sets of roller and 11 roller, motor speed reducer and bracket base. Roller top roller 6, decrease roller seven. Leveling equipment and set in a rigid slider, slider, respectively, by two pairs of screw pair drive the lifting and tilting, to change the leveling gap and leveling angle, specifically: work roll forming harmonic attenuation of straightening and boost the leveling high quality sheet. Leveling machine function roll for initiative, the transmission get: motor pushed equipment reducer, will be transferring power to a leveling roller.
Leveling roller is the essential part of the device, which is managed by stringent procedure.

four. Storage buffer pit (user’s possess) 

five. Correction system: set sheet, avoid deviation.
Center selection: 500 ~ 1500mm
Performance: used for feeding on the materials to make certain the precision of the diagonal shear. Manual changing screw, the baffle and the route of the plate width, in purchase to adapt to the diverse width correction sheet

6. The roller servo feeding machine: 
the framework of the roller, the roller diameter 115mm, manual screw adjustment. On the surface of the roller to deal with glue, improve the friction force, the gravitational power.

elements: frame, function roll, servo motor.
operate: for boards into the flat shears, and exact manage of slicing duration. Function roll manual screw adjustment control, roller floor hanging rubber processing, increased friction.
motor: servo 5.5KW

7. Shears: Q11-3*1600 electric shears. Utilised for exact chopping of plate right after leveling.

eight. CZPT belt:
eight.1.CZPT parameter:

Motor energy two.2kw
The conveying speed is less than sixty m/min
CZPT belt length 3000 mm

8.two Component:

flat belt, rack
motor generate method

8.three qualities: shear plate shearing machine beneath the 1st drop in the independent transmission belt, flat belt and the plate conveyor to stamp substance.

9. Pneumatic material stacking gadget: 

Consists of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning system, composition, palletizing duration 1000-3000mm. its role is chopping the sheet stacking, by a cycloid pin wheel reducer generate, can transfer CZPT and backward, and can according to user needs, the sheet stacking automated with each other.
Blanking system with lifting gadget, handy stacking. CZPT action, duration 3000mm.

10. Servo electrical system:
By the energy distribution cupboard and the running desk:
Efficiency: electricity requirements: 380V + 10%, 50Hz + 5%, 3 phase AC.
The unit of electrical method (in terms of the layout of the construction of the external) is mainly composed of a control station, junction box and the detecting component and executive elements. The servo management method, automatic velocity, sluggish speed, brake, shearing procedures, convenient operation (terminal to the perimeter from the demand from customers aspect, the moi), and touch display centralized manage operation.
The primary electrical components variety of CHINT, servo motor assortment of domestic well-acknowledged manufacturers.
Connection in between tools and power line is dependable for the person.

11. CZPT program:

The program adopts built-in pump, valve block set up in the tank and dispersed mattress.
The major hydraulic valve merchandise howard.
Rated doing work force of hydraulic technique 16MPa.
CZPT oil person owned.

twelve. Pneumatic and lubrication program:

Pneumatic program strain .6 MPa
Gasoline system needs 800 liters / min
ZheJiang Yadeke pneumatic parts selection of items, primarily for the use of stack feeding gadget.
The gear box or the pace reducer is lubricated by oil tank. 
Gas supply user owned

13. Other directions:
thirteen.1 Production line products spray paint dry paint. If consumers have unique demands for the products to offer the colour tone, or composing.
thirteen.2 Basis development, set up and debugging of embedded elements and the use of drinking water, oil, fuel and electrical energy by the consumer dependable
13.3 the fuel supply of the complete set of products is geared up with the person.
13.four installation and commissioning is finished, the two sides need to have to deal with the handover processes, not for the acceptance of the handover techniques and put into use, that is, the two sides agreed to settle for experienced. 
thirteen.five other issues of negotiation.

LINAN XINRAN Photo voltaic Tools CO., LTD
No.702 Xihu (West Lake) Dis. Building, Wanma Road, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210    [F]: () 571 23659717    
Ms. Julia Yan
[M]: () 18668118322

Stainless Steel Coil Cut to Length Machine Line


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