China factory CNC Machining A356 Aluminum Die Casting Parts for Agricultural Parts with Free Design Custom

Solution Description

1, With more than twenty many years activities in aluminum casting
2, Have 4 casting processes to match diverse casting needs
three, Nearby sea port and air port
4, Handed ISO9001:2008/Rosh/SGS
5, Management complete process from casting, machining to finishing, which enable us offering our clients equally good good quality and shorter shipping time.
6, With samples and buy: we can provide dimension report, chemical composition and mechanical properties
7, Control content with spectral and thermal investigation products (density and processing)
8, Spectral analysis of raw materials and melting alloy liquid prior to casting.

 

1, Are you manufacturing unit or investing business?
We are a 20-12 months-seasoned aluminum casting organization/manufacturer dedicated to manufacture a variety of forged aluminum items and supply our customer a single-end service from aluminum casting to finishing. Generally, it’s a image of trading business that usually market they can source all kinds of metallic castings. Unlike trading firms, we are a expert aluminum foundry and we only manufacture and supply forged aluminum connected merchandise and providers. If you want merchandise over and above solid aluminum merchandise, we are happy to introduce some dependable companies for totally free. 

two, How to get quotation from you?
Our quotation is dependent on 3d models or in depth 2nd drawings from customers. Samples are also satisfactory to compute price. We welcome 3d models in indigenous UG (.prt), Pro/E (.prt), Solidworks (.sldprt) structure. 3d data files in other typical structure as .igs, .stp, .x_t, .x_b, .sat are also appropriate.

three, How extended do we have to wait around till getting your pricing?
Our quotation will be prepared in forty eight hours right after obtaining client’s inquiry. For urgent situation, the time can be shortened to couple of hours.

four, How about your lead time?
The lead time depends on the aluminum casting process:
    -Aluminum sand casting: mold will take 1-2 months, samples will be all set in 1 7 days right after mould, and mass manufacturing normally takes 3-8 months right after sample approval by consumer
    -Gravity die casting: mold will take 2-3 months, samples will be ready within 1 week following mold, and mass manufacturing will take 3-8 weeks after sample approval by shopper
    -Low pressure die casting: mould requires 4-6 months, samples will be ready inside 1 7 days following mould, and mass creation takes 3-8 weeks soon after sample acceptance by client
    -High force die casting: mould takes 4-8 months, samples will be ready within 1 week after mildew, and mass production will take 3-8 months right after sample approval by client

five, Can you create dependent on samples?
Indeed, we can. Our potent reverse engineering ability empower us manufacture merchandise precisely according to samples provided by customers.

6, What is your sample coverage?
Sample will be cost-free if the price in 20USD, but our client has to pay out the freight cost. We will cost sample cost if the value over and above 20USD.

seven, Can you offer samples on your world wide web?
Sorry, we can not. We are OEM solid aluminum merchandise manufacturer. The designing and drawings of our merchandise belong to our customers. We signal NDA with all of our clients. As a expert aluminum foundry, we is not going to leak any delicate info of our customers to any 3rd social gathering.

8, Can we use your existing tooling?
Sorry, we can not. The tooling house belongs to our customer who paid, and our client can just take the mold away any time they want. We have no correct to use our client’s mould for any 3rd social gathering with no authorization.

Material — Sand Casting&Gravity Die Casting&Low Pressure Die Casting:
A356/A357/A319/A413/ZL101/ZL102/ZL104/ZL107/LM6//LM/20/LM25/EN  AC-42100/EN AC-42200/EN AC-43000/EN AC-43200/EN AC-43300/EN AC-43400/EN AC-44200/EN AC-44300/EN AC-46000/EN AC-46200

— High Pressure Die Casting:
A380/A390/A360/ADC10/ADC12/ENAC-43400/ENAC-44300/ENAC-44400/ENAC-46000/ENAC-46100/ENAC-46200/ ENAC-46500/ENAC-47100

Processes — Aluminum Sand Casting
— Gravity Die Casting
— High Pressure Die Casting
— Low Pressure Die Casting
— CNC Machining
— Quick Prototyping
— Finishing Services
Casting Facilities — 2 green sand casting lines, 4 resin sand castings lines
— 14 sets of gravity die casting machines
— 10 sets of high pressure die casting machines ranging 125T/180T/250T/280T/500T/800T/1250T/1650T
— 4 sets of low pressure die casting machines range from 500KG to 800KG
Machining Facilities — 3 sets of vertical CNC milling machines
— 11 sets of horizontal CNC milling machines (4 of which are 4-axis)
— 8 sets of CNC lathes
— 8 sets of drilling machines
— 8 sets of tapping machines
— 2 sets of shot blasting machine
— 4 sets of punching machines
Surface Treatment — Zinc/Brass/Chrome/Nickel Plating, Polishing, Mirror Polishing, Painting, Powder Coating, E-coating, Anodizing, Pad printing, Silk Screening
Inspection Facilities — Spectrograph, CMM, Resin Sand Analysis Device, X-Ray Detection Eqipment, Leak Test Equipment, Hardness Test Device, Meallography Analysis Device, Salt Spray Test Chamber, etc. 
Standard — ASTM, DIN,JIS, EN, ISO, GB
Software — Pro/E,UG, Solidworks, Auto CAD
Material — Sand Casting&Gravity Die Casting&Low Pressure Die Casting:
A356/A357/A319/A413/ZL101/ZL102/ZL104/ZL107/LM6//LM/20/LM25/EN  AC-42100/EN AC-42200/EN AC-43000/EN AC-43200/EN AC-43300/EN AC-43400/EN AC-44200/EN AC-44300/EN AC-46000/EN AC-46200

— High Pressure Die Casting:
A380/A390/A360/ADC10/ADC12/ENAC-43400/ENAC-44300/ENAC-44400/ENAC-46000/ENAC-46100/ENAC-46200/ ENAC-46500/ENAC-47100

Processes — Aluminum Sand Casting
— Gravity Die Casting
— High Pressure Die Casting
— Low Pressure Die Casting
— CNC Machining
— Quick Prototyping
— Finishing Services
Casting Facilities — 2 green sand casting lines, 4 resin sand castings lines
— 14 sets of gravity die casting machines
— 10 sets of high pressure die casting machines ranging 125T/180T/250T/280T/500T/800T/1250T/1650T
— 4 sets of low pressure die casting machines range from 500KG to 800KG
Machining Facilities — 3 sets of vertical CNC milling machines
— 11 sets of horizontal CNC milling machines (4 of which are 4-axis)
— 8 sets of CNC lathes
— 8 sets of drilling machines
— 8 sets of tapping machines
— 2 sets of shot blasting machine
— 4 sets of punching machines
Surface Treatment — Zinc/Brass/Chrome/Nickel Plating, Polishing, Mirror Polishing, Painting, Powder Coating, E-coating, Anodizing, Pad printing, Silk Screening
Inspection Facilities — Spectrograph, CMM, Resin Sand Analysis Device, X-Ray Detection Eqipment, Leak Test Equipment, Hardness Test Device, Meallography Analysis Device, Salt Spray Test Chamber, etc. 
Standard — ASTM, DIN,JIS, EN, ISO, GB
Software — Pro/E,UG, Solidworks, Auto CAD

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

agricultural chain

As one of the agricultural chain manufacturers, suppliers, and exporters of mechanical products, We offer agricultural chain and many other products.

Please get in touch with us for details.

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